All-in-One Hybrid DTG Printer
Rotary screen pre-treatment and DTG printing on a compact 6-station carousel. Dual flash cure stations, 4 or 8 Epson i3200 heads, CMYKROGB+W ink support.
Key Features:
What the All-in-One Hybrid DTG Printer Does
Screen pre-treatment and DTG printing integrated on a single 6-station rotary carousel. The system typically handles dark garments first—squeegee applies pre-treatment, flash cure dries it, then i3200 heads lay down CMYKROGB+W ink in a single pass. Dual flash cure stations keep production flowing while operators load and unload adjacent platens. Operators can pick between 4-head or 8-head configurations depending on throughput targets: 4-head reaches approximately 100-120 pcs/h for light garments, while 8-head pushes 180-200 pcs/h for high-volume dark runs. Best suited for cotton-heavy garments with at least 80% natural fiber content—tees, hoodies, and canvas bags typically perform best. Synthetic blends may require adjusted cure temperatures.
Specs for the All-in-One Hybrid DTG Printer
Full specs for the 6-station hybrid. Covers printhead options, platen sizes, speed ratings, power draw, and footprint dimensions. Operators can match these specs against their production targets.
Product Specifications
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Contact UsStep-by-Step Workflow: Inline Pre-treatment
The carousel workflow: load garment, squeegee applies pre-treatment, flash cure dries it, printheads lay down ink, final cure bonds everything to fabric. Six stations run simultaneously so operators stay productive while the machine prints.
1. Prepare Artwork
Create artwork at 300-600 DPI for CMYKROGB+W output. Higher resolution delivers cleaner gradients and sharper text on dark garments. Export files as PNG with transparency for best results. File size typically runs 15-25 MB per design at 600 DPI—account for this when setting up network storage.
2. Position Garment
Slide the garment onto the platen and pull the pallet taut. Align the collar or seams with the platen marks. Tight platen grip prevents shifting during the screen squeegee pass. Check platen temperature before loading—cold platens affect pre-treatment adhesion.
3. Screen Pre-treatment Application
Automated squeegee sweeps pre-treatment liquid across the garment in one pass. Even coating determines ink adhesion and color vibrancy on cotton fibers. Adjust squeegee pressure based on fabric weight. Lighter fabrics typically need 2-3 PSI less pressure than heavy canvas.
4. Pre-treatment Flash Curing
Flash cure station blasts heat to dry the wet pre-treatment in seconds. The garment needs a flat, moisture-free surface before ink hits the fabric. Under-dried pre-treatment causes ink bleed; over-drying makes the fabric brittle. Monitor cure temperature—typically 320-340°F depending on fabric weight.
5. DTG Inkjet Printing
Epson i3200 heads lay down CMYKROGB+W pigment ink at 1200 DPI. The pre-treated surface lets ink sit on top rather than bleeding into the fibers. Works best on cotton blends with at least 80% natural fiber content. Print speed varies with resolution—draft mode runs 20-30% faster than standard 1200 DPI.
6. Final Ink Curing
Final curing station bonds ink to fabric at the correct temperature and dwell time. Proper cure gives wash durability while keeping the print soft. Check a test swatch with a heat press if operators are unsure about cure settings for a new garment. AATCC 61-2A wash testing is recommended for production runs requiring color-critical output.
Where the All-in-One Hybrid DTG Printer Works Best
This combo machine handles screen pre-treatment and DTG printing on one carousel. Works well for cotton tees, canvas bags, and fashion prototyping runs. Automated pre-treatment cuts labor costs compared to manual spraying setups.
High-Volume T-Shirt Customization
Prints dark and light cotton tees at up to 180 pieces per hour with the 8-head config. Screen pre-treatment means no ink pooling on dark garments. Handles complex gradients and fine text without manual color separation. For best wash durability results, operators should run AATCC 61-2A wash tests on first production runs.
Boutique On-Demand Fulfillment
Small print shops run same-day jobs without tying up manual equipment. The 6-station carousel keeps printing while operators load the next platen. Zero setup waste compared to screen printing for runs under 50 pieces. Humidity typically runs 45-65% RH in fulfillment environments for optimal ink adhesion.
Heavy-Duty Canvas Tote Printing
Automated squeegee handles canvas weight without hand spraying. Pre-treatment penetrates thick fibers for solid ink coverage on tote bags and duck cloth. No thinning or diluting needed compared to manual application. Canvas typically requires 10-15% more pre-treatment than standard cotton blends.
Boutique Apparel Prototyping
Test colorways and prints without committing to a full screen run. DTG layer handles photographic prints and multi-color gradients that would need multiple screens otherwise. Humidity matters for small runs; keep the shop between 45-65% RH. For fashion prototypes, operators typically run test prints at standard 1200 DPI before scaling to production.
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Benefits for Your Business
Standard After-sales Terms
Premium Quality
Provide a complete mechanical operation test report prior to shipment, ensuring equipment meets standards upon leaving the factory.
Expert Support
Offer online technical guidance and installation support, enabling remote assistance for quick commissioning.
Rapid Production
Optional on-site installation, commissioning, and operator training to ensure your team becomes proficient quickly.
Continuous Innovation
Long-term customers enjoy priority spare parts supply, guaranteeing continuous equipment operation.